For robotic sanding cells and precision manual tools, the interface between the abrasive and the tool is critical. As specialized self adhesive abrasive film manufacturers, Fuji Star (Sankyo Rikagaku) focuses on the synergy between Electrostatic Grain Orientation and PSA (Pressure Sensitive Adhesive) chemistry.
The primary failure point in self-adhesive abrasives is “adhesive transfer” or residue left on the backup pad. Fuji Star's AF37M, AF38M, and AF39M series utilize a proprietary PSA formulation that:
Withstands Thermal Loads: Remains stable at friction temperatures exceeding 80°C.
Zero Residue: Ensures a clean peel-off, extending the life of the expensive backup pads and reducing maintenance downtime.
As world-class manufacturers, Fuji Star employ an electrostatic coating process where abrasive grains are propelled into the resin in a vertical orientation. This ensures the “sharp end” of the grain is always in contact with the workpiece. Combined with our AF Series film, this results in a faster cut rate and significantly less heat generation than standard mechanical coating methods.
Fuji Star offers extensive customization for our AF37M/38M/39M film. We provide:
Multi-hole patterns (5", 6", or custom) for maximum dust extraction.
Anti-static treatments to prevent dust accumulation in automated environments.
By choosing self adhesive abrasive film manufacturers with integrated R&D capabilities like Fuji Star, industrial users gain a partner capable of optimizing the entire sanding workflow.
